Spiral Spring Coiler
These fully automated machines redefine efficiency and precision in spiral spring production.
Our built-in induction heating system simplifies bending, ensuring flawless spiral spring formation.No more to manual bending hassles.
Control is paramount. With 2, 7 and 8 servo motors and industrial computer control, expect nothing less than unwavering precision and reliability in every coil.
Sensor immediately halts the machine if induction heating encounters any issues.
Optional both water and air cooling devices for tool cooling, guaranteeing optimal performance even during extended production runs.
User-Friendly Touchscreen Interface
CNC Oval Spring Forming Machine
This machine is specialised wire rod processing equipment designed for wire mesh belt production, available in three models: OCF-10S, OCF-20S, and OCF-30S.
Ideal for processing superhard steel wire mesh and creating oval, polygonal, and circular springs.
A dedicated controller for oval springs governs computer-controlled processes, using three Yaskawa AC servo motors in coordination with precise imported reducers. This enables separate control of wire feeding, pitch, and cutting.
Secure wire gripping by tightly compressed wire feeding rollers ensures convenient adjustments, promoting high productivity and consistent product quality.
Forming rollers made from a solid alloy do not harm the wire surface, resulting in harmless and precisely formed springs.
Finished springs can be adjustable from 150cm in length, with the capability to extend to 500cm using a special connecting material device.
Applications:
Food Production Lines: Suitable for automation in various food processing stages, including processing, baking, cooling, and packing.
Industrial Conveyor Systems: Ideal for electron manufacturing, mechanical assembly, heat treatment, and other industrial processes.
Blue Plate Conveyor Lines: Perfect for academic institutions, mess halls, and catering industries, ensuring efficient tray and dish transportation.
Cnc Extension Spring Machine
2 Axes High Speed Extension Spring Former (Feed Roller, Cam)
Produce precisely small extension springs with high speed.
Produce standard extension springs with English hook, German hook and Indian hook. Bad springs will be sorted if the hooks are without bending.
Body Alignment: The body can be aligned by a cam activated support tool that pushes out the end.
Initial Tension: This is controlled by the depth of the cam activated coiling tool.
Straight leg formation: It can be done by moving the coil tool up and down.
Two types of cut off: Rotational cutting and mandrel cut.
Turn control: Magnetic touch sensor controls the number of turns precisely.
Four step separator: Assures precision intermittent motion at high speeds.
Two grips: One grips over the body portion. The other is to insert a blade between the coils.
Synchronous bending: Bending both ends synchronously will give accurate end angles.
Automatic discrimination: Two sensors inspect both hooks and sort for good and bad springs.
Automatic stop functions for safety operation by preset counter, decoiler fail, invalid cut, magnetic touch and bad spring counter.
Cnc Machines for Compression Springs
Various configurations from 2 to 9 axes, ranging from 0.03mm to 100.00mm or other measurements upon request.
Servo Drives for feed roller, diameter, upper and lower cutter, wedge pitch, pusher pitch, mandrel, and initial bending.
Touchscreen with USB interface.
Automatic programming for various types of springs.
Program with graphics for external diameter, pitch, turns, free length, and closed end.
Support for rotary cutting and mandrel-less cutting.
3D spring simulation function.
Length and diameter control system via camera.
Length control system via sensor.
** The number of axes and optional accessories can alter the machine model and its technical specifications.
Multi Forming Wire& Strip CNC Type
Ideal for wire and strip
Flexible slide position
Fast production rate
Precise and stable
Continuos feeding, bending and stamping
Auto lubrication
Safety detection for material disconnection and jam
Rear cam unit
Optional safety cover
Multi Forming Wire & Strip Mechanical Type
Ideal for wire and strip
Flexible slide position
Fast production rate
Precise and stable
Continuos feeding, bending and stamping
Auto lubrication
Safety detection for material disconnection and jam
Rear cam unit
Optional safety cover
Integrated Wire Flattening, Punching, and Bending Machine
The wires undergo flattening and punching before bending, with all three processing steps completed in under 8 seconds.
This machine combines the cold heading unit with the wire bender, significantly streamlining wire processing, reducing labor costs, and enhancing operational efficiency.
It offers precise shaping capabilities for wire diameters ranging from 4mm to 12mm.
Wire Bender Machine
This specialized equipment is designed primarily for handling large wire diameters, eliminating the need for relying on a punch for bending and forming such wires.
Features a precision detection and tracking system, automatically halting the machine in the event of any substandard product, thereby enhancing product quality while maintaining compliance.
Mechanical structure ensures no line changes during operation, swift cutting speeds, and robust angle bending.
It finds extensive utility in the production of various items, including auto seat frames, auto traction hooks, auto exhaust pipe hooks, metal wire handiworks, storage cages, supermarket trolleys, shelves, and various other large-diameter wire forming products.
Cam Wire Forming
Features a precision inspection tracer device that operates seamlessly.
Automatically halts production upon detecting any subpar products.
Flexibility of modifying parameters such as major diameter and angle in real-time.
Employs 8 forming slides controlled by a cam axis for precise and efficient production and can also be offered with rotary wire function.
Operate the machine effortlessly with accurate positioning control.
Features an automatic mechanical design for lubrication oil supply, ensuring extended equipment lifespan.
Perfect for crafting a wide range of springs, including double torsion, torsion, straight, pagoda-shaped compression, rectangle, swirl, extension springs, and special-shaped springs.
Camless Rotary or Non Rotary Wire Forming
Multiple sets of servo motors independently control several workstations, overseeing core winding, wire handling, bending, coiling, rotation, and extra optional .
This system boasts over 50% greater speed than cam machines .
The transmission directly links servo motors to precision planetary gearboxes, guaranteeing exceptional precision, prolonged durability, and steadfast stability, surpassing less stable transmission methods.
Dual-guide sliders on the tool holder facilitate high-speed lateral movement, enhancing tool adaptability.
A unique dual-end supported eccentric shaft ensures unwavering stability and rigidity when producing large-diameter springs.
The meticulously crafted wire feeding gearbox sustains wire feeding accuracy over extended periods.
The 360-degree rotation of the arm workstation empowers dynamic wire shaping capabilities.
The equipment accommodates a broad spectrum of core diameters, perfect for crafting various custom springs, paper clips, tension springs, compression springs, torsion springs, flat springs, coil springs, cars bars and more.
Optional installation of a bending mechanism or an additional arm is available upon request.
