Spring Setting Machine
The spring setting machine is suited for compression springs with parallel ends, compressing the springs to the working limit height or multiple compressed heights.
This process eliminates residual stress, enhancing the spring’s stability and fatigue resistance. The machine is designed and manufactured according to customer specifications.
The workbench and compression head are crafted from high-quality steel processed through tempering, quenching, and other precision techniques, ensuring long-term use without deformation, wear, and precise positioning.
Test pieces are manually or automatically loaded into the rotating disc apertures, which intermittently rotates.
Precise adjustment of the rotational angle. Free setting of compression cycles.
Independent control for each cylinder. Precise adjustment of compression quantity.
The control system utilizes PLC and an HMI (Human-Machine Interface) for automated production statistics. Automatic adjustment for spiral angles.
Automatic unloading. Spring Load Automatic Sorting Machine
Semi Automatic and Computerized Spring Fatigue Testing Machine
This machine is primarily used for conducting fatigue life tests on various types of helical compression springs, tension springs, disc springs, corrugated tubes, and various cylindrical shock absorbers used in automobiles, motorcycles, and other applications.
The main unit consists of mechanical loading mechanisms, transmission systems, fixtures, and control mechanisms.
It offers straightforward operation and reliable performance.
Additionally, a temperature control chamber can be added as per user requirements to accommodate fatigue life testing under different temperature environments.Main
Key Features:
Automatic shutdown upon pre-set test cycle completion.
Adjustable spring frequency.
Automatic shutdown in case of spring breakage.
Adjustable testing space.
Enclosed testing space for personal safety.
Display of force values.
Display of attenuation curves.
Touchscreen display for various test parameters.
CNC and Computerized Automatic Spring Torsion Fatigue Testing Machine
This machine is applicable to the testing of torsion angles and torsion moments of various torsion Springs, scroll Springs, clockwork, elastic elements, and friction mechanisms according to the technical requirements specified in the torsion tester standard.
CNC motor fully automatic loading, speed shortcut keys control, can also set arbitrary test speed, twist angle, frequency, and number of times.
The microcomputer control system can carry out both automatic control tests and manual personalization tests.
Input of known parameters, automatic test, automatic calculation of stiffness, data printing, test curve, report forms free editing, data free analysis.
According to the technical requirements stipulated in the standard of the torsion testing machine, this machine is suitable for testing the torsion angle, torsion torque, and fatigue of various torsion springs, scroll springs, windings, elastic elements, and friction mechanisms, Dual space and dual use.
The LCD displays the twist angle and torque.
Torsion spring fatigue testing machines have computer-controlled models and CNC models.
The models differ in the Effective Test Force Measurement Range.
Computerized, CNC And Manual Spring Torsion Testing Machine
This machine, in accordance with the technical requirements specified by the torsion testing machine standard, is suitable for testing the torsion angle and torsional torque of various types of torsion springs, coiled springs, wind-up springs, elastic components, and friction mechanisms.
Is composed of a torque sensor, a photoelectric encoder, a measurement amplification circuit, and a microcontroller processing system.
The LCD screen displays the torsion angle and torque.
Comes in both horizontal and vertical configurations, with a compact structure, easy operation, and rapid testing.
The CNC motor enables fully automatic loading, with quick speed control via keypad, and the option to set the test speed arbitrarily.
Input known parameters for automatic testing, automatic stiffness calculation, and data printing.
Torsion spring testing machines come in computer-controlled, CNC, and manual models. The models differ in their Effective Test Force Measurement Range.
Computerized Springs Tensile and Compression Testing Machine
Functional Features
The software of this machine consists of multiple modules, including speed control, data processing, result observation, record retrieval, graph display, graph printing, and data storage.
Versatility in Testing Methods:
To set the test force and to measure the spring’s deformation.
To set the deformation and to measure the spring’s test force.
To set the test force and to measure the spring’s remaining height.
To set the spring’s remaining height and to measure the spring’s test force.”
Semi-Automatic Spring Tension & Compression Testing Machine
Suitable for precise inspection of tension and compression springs.
LCD screen displays testing force and spring deformation (remaining height).
Allows setting upper and lower limits for twelve test points, dynamically captures data, and automatically determines if they meet the criteria, facilitating automatic sorting.
Equipped with a microcontroller with a 32-bit processor for faster processing, and it has overload protection for safe and reliable use.
CNC Spring Tension & Compression Testing Machine
This testing machine has been developed in accordance with the technical requirements specified in JB/T7796 “Technical Conditions for Spring Tension & Compression Testing Machines.”
The machine utilizes CNC motor speed control technology to achieve high-speed approach to the testing point and low-speed detection at the testing point, ensuring test efficiency and improving testing accuracy.
It is widely used for mechanical testing of various materials in tension and compression.
Utilizes high-precision ball screw drive for precise displacement control.
Fully automatic loading with CNC motor for fast and convenient speed adjustment, and the option to set custom testing speeds.
Automatically detects and tests at six different points, with automatic return to the initial position.
Configurable deformation parameters and force testing, including the ability to set the remaining height of the test specimen; the height sensor allows for digital compensation to ensure testing precision.
Continuous Hot – Wind Spring Tempering Furnace
This equipment is designed for the continuous tempering and drying of various components, including springs, spring washers, spring bars, copper products, shafts, chains, screwdrivers, automotive and armament spare parts, metal components, hardware, enameled wires, electric welding rods, carburized and quenched spare parts.
Equipped with a PID intelligent temperature controller and an integrated auto-control system, allowing precise temperature settings with a tolerance of ±3℃ even in a 500-degree hearth temperature environment.
The inclusion of a hot wind mixing device ensures a balanced and precise hearth temperature, guaranteeing high-quality treatment of parts
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Smooth and stable operation of the stainless steel belt, with stepless speed regulation and automatic speed control, significantly increasing productivity and reducing labor intensity.
Innovative design featuring an all-fiber furnace lining that enables rapid temperature heating, reduced electricity consumption, and improved energy efficiency.
Electricity consumption is less than 50% of the rated voltage once a constant temperature is reached.
Simple and secure operation, with no need for sodium nitrite and no environmental pollution.
A wide range of models available, offering high performance and ease of repair.
CNC Spring end Grinding Machine
A versatile solution with automatic inspection and compensation features.
It allows precise control of feed speed, grinding wheel quantity, grinding pressure, and loading plate rotation, all programmable via the computer interface.
Ideal for high-volume spring production, offering both progressive and press-in grinding modes.
Equipped with two independent grinding heads, adjustable in speed and with automatic wheel wear compensation.
Utilizes a single material tray and a pedal for loading and unloading.
The upper grinding head adjusts automatically during grinding, producing precisely ground springs. Electronic control enables quick adjustments.
The machine includes a control program for the position of the upper and lower guide plates, allowing for automatic or manual compensation of wheel wear after grinding.
Garter Spring Coiling Machine and For Jointing Springs
The enhanced electrical system controls two servo motors to drive the cam and achieve the highest coiling speed, high precision, and increased durability.
Precision cams and specified cutting tools allow for quick adjustment of the wire diameter.
The wire feeding length and spring coiling diameter can be easily and rapidly changed.
The machine automatically stops when there is no touch on the length sensor to identify faulty springs.
** Some optional devices are not included in the basic configuration.
Depending on the chosen setup, the equipment code will change.
